Design

We apply the "Design for Excellence" concept for a successful product design process. The design has a critical and direct impact on product lifecycle costs, harnessing component optimization and manufacturing technology during production. Choosing the right partner for this stage will guarantee that your product is optimized for manufacturing processes, mass production, and after-market service. It is our effort to create a viable design that enables your product to be assembled quickly, in a cost-effective way, and with exceptional quality.

Design for Excellence

• Design for Manufacturing
• Design for Testability
• Design for Assembly
• Design for Costs

Advantages

•Improve the product quality and user experience
• Enhance the manufacturing process
• Reduce product lifecycle costs
• Speed up time to market
• Increase customer satisfaction

Rapid prototyping

With rapid prototyping and low-volume assembly, we give you a competitive edge.
Prototyping your product allows you to test its form and functions while ensuring it has been designed appropriately for manufacturing.
Having a physically and fully operative product lets you make the right business decision while demonstrating your idea to OMSs, investors, and customers before you invest in mass production.
We provide high-quality prototyping, rapid tooling, and low-volume manufacturing services all under one roof.
Our experienced team of engineers and designers will suggest design improvements and functional testing before mass production. A short lead time is the highest priority, so you get the samples as quickly as possible with the minimum required documentation.

Advantages

•Test fit, form, and functions before mass production
• Make necessary adjustments after engineering and functional testing
• Save time and money by identifying and reducing design flaws
• Create various versions to test the market
• Improve and streamline the production process
• Validate and certify your product before a market introduction

Validation & Certification

We take care of thorough testing and certification processes.
Throughout the design process, we follow the directives set out by the client, market regulations, and best practices.
We can also take care of the testing and certification processes in our well-equipped laboratories. Our main goal is to eliminate any kind of product defect by applying advanced testing and performance techniques. With minimal customer engagement, we can execute product testing, mechanical testing, electrical safety testing, and risk analysis.
We also support certification for EMC, thermal, environmental, and endurance vibration up to customized measurements according to the test plan.

Advanced testing

•Product functional testing
• Mechanical testing
• Electrical safety testing
• Risk analysis (DFMEA)

Support in certification

CE | FCC | UL | VDE | CCC | EMC | ESD

Manufacturing line build-up

We constantly improve our manufacturing with new technological findings.
No matter what your production requirements are, we deliver comprehensive manufacturing solution tailored to your needs.
In close cooperation with our technology wing we plan the entire production process including the design and construction of specific machinery for manual assembly, process automation, and robotized up to dedicated testing solutions.


Our manufacturing line capabilities are empowered by Artificial Intelligence and Industrial Analytics in the Cloud to leverage production efficiency. Such a blend of expertise lets us quickly create, analyze and reconfigure processes to stay cost-competitive while preserving the high quality of your product.

Volume manufacturing

We deliver your product faster, better and cost-efficiently.
We combine the latest manufacturing trends and techniques with the expertise of our engineering team to deliver your product faster, better, and cost-efficiently. Continuous investment in technology, system automation, and process robotized lets us improve productivity and quality making us the best fit for your needs. Exceptional process flexibility lets us offer high-mix, low-volume production without compromising the quality of our services and the final product.

•Optimized costs – precise sourcing and production line robotization lets us minimize waste and manpower

• Maximized quality – automation of manufacturing processes as well as AI-based quality inspection lets us minimize the number of defects

• Accelerated production – robotization gives us the flexibility to cost-effectively respond to fast-changing market needs

Box Build Assembly & testing

Many of EMS Solution's customers are manufacturers themselves who require a contract manufacturer for not only their printed circuit board assembly but also the final assembly of their innovative products.
“Box build,” also known as systems integration, is the complete assembly of a customer’s finished product. The process goes beyond the production of printed circuit boards (PCBs), extending to electromechanical assembly that includes enclosure fabrication, installation and routing of cables or wire harnesses, and installation of sub-assemblies and components. The box can refer to a PCB Assembly (PCBA) in a cabinet full of wires, a small enclosure, or a complex, fully integrated electro-mechanical system with pneumatics and electronics.
EMS Solutions is known for PCB solutions. These include the following components of box build assembly:

•Product assembly
• System-level assembly
• Sub-level product assembly
• Packaging and labeling
• Testing
• Software loading and product configuration
• Warehousing and traceability

We are proud to offer a turnkey solution for all your outsourcing needs. Our final box-build assembly operations have grown out of the need to provide our customers with a complete EMS solution. We can source all of the needed materials, construct the PCBAs, supply any needed cables, and complete the manufacturing process by building the customer's final product. At EMS Solutions, we free our clients up to concentrate on other aspects of their businesses. Our services help companies reduce their internal capital and other resource investment requirements. Our dedicated box build team can complete assemblies ranging from small and simple to large and complicated. Contact us today for a free quote on your next box build job.

After-market services

We extend your product lifecycle in line with fast-changing market trends.

Our after-market service concept offers limitless customer support after the production phase.
Supporting your product in the fields of repair, rework, remanufacturing, upgrades and modifications lets us extend your product’s lifecycle according to fast-changing user needs and market trends.
Whether you have a damaged product or need to upgrade an entire product line to the latest version, our designers, engineers and service team are on hand to do it right, quickly and economically.

• Material availability
• Spare parts management
• End of life management
• Last-time buying
• Obsolescence management
• Services